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Just did my 4th one last Friday. I have not seen a problem with the top 'thane, but i have noticed the bottom thane to be run a little too high on the bottom; kinda like the thane was run on the 'curve' and not on the 'flat' area of the metal.
but overall, 'No' i havent' seen this problem.
I asked my guys and they have not seen this, the only issue we have seen so far (and we have done like 20 dealer warranty issues for blems) has been the stupid rain sensor, which they now make an aftermarket.